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厚板多层多道焊温度场的有限元分析

Finite element anlysis of temperature field in multi-pass welding of thick steel plate

  • 摘要: 考虑坡口形式对焊接热输入分布的影响及焊缝横断面形状特征,建立了超细晶Q460高强钢厚板多层多道GMAW焊有限元分析模型.利用ANSYS软件对超细晶钢多层多道焊焊缝及热影响区形状尺寸进行了模拟计算,计算结果与试验结果吻合较好.对超细晶钢多层多道焊温度场及热循环曲线进行了计算和定量分析.结果表明,后续焊缝对整个厚度方向上热影区热循环的峰值温度、高温停留时间及冷却时间有重要影响,应严格控制后续焊缝热输入或层间温度.

     

    Abstract: Considering the effect of groove on distribution of welding heat input and geormetric feature of weld cross section, the heat source model for multi-pass welding of thick ultrafine grained Q460 high strengh steel plate was developed. The shapes and sizes of weld bead and HAZ were simulated by using ANSYS software,which agreed well with the experimental data. The thermal cycles in multi-pass welding of ultrafine grained steel were computed and quantitatively analyzed. The results show that subsequent weld passes have an important influence on peak temperature,retention time of high temperature and cooling time of thermal cycle in HAZ along the whole thickness direction of workpiece,and thus the heat input for subsequent weld passes or temperature difference among two adjacent weld passes should be controlled strictly.

     

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