并行双光束激光焊接匙孔瞬态振荡和熔池流动行为数值模拟——I.模型的建立和匙孔瞬态行为
Numerical simulation of transient keyhole instability and weld pool behaviors in parallel dual-beam laser welding Part I. Model development and transient keyhole behaviors
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摘要: 建立了并行双光束激光焊接匙孔瞬态振荡和熔池流动行为的三维数学模型,模拟了并行双光束激光焊接过程中匙孔瞬态行为.结果表明,并行双光束激光焊接过程中,匙孔形貌演化过程复杂,其深度随时间的变化具有阶段性和一定的周期性;深度的振荡频率与单光束激光焊接在数量级一致,可达到数千赫兹;焊接速度增大,匙孔深度振荡的振幅将减小,当焊接速度增大到一定程度时,匙孔甚至可能处于稳定状态;光斑间距过大或者过小,匙孔深度振荡的振幅将变大;光斑间距太大时,熔深存在着较大的起伏.Abstract: A three-dimensional mathematical model is proposed to simulate the transient keyhole instability and weld pool behaviors in parallel dual-beam laser welding. It is shown that one or two keyholes might be created and the evolution of keyholes is complicated during parallel dual-beam welding. The development of keyhole depth could be characterized as three phases and periodic. The frequency of keyhole depth oscillation in parallel dual-beam welding is several kHz,which is in the same order of magnitude in single laser welding. It is also found that the amplitude of keyhole depth oscillation decreases as the welding speed increases,and the keyhole could even be stable if the welding speed is large enough. Moreover,it is shown that the amplitude of keyhole depth oscillation increases if the interbeam distance is too large or too small,and penetration fluctuation is found when the interbeam distance is too large.