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激光熔覆复合层中内生Ti(CyN1-y)颗粒生长机制

Growth mechanism of in situ Ti(CyN1-y) particles in laser deposited coating

  • 摘要: 利用激光熔覆技术在工件表面进行改性处理,形成了含有碳氮化钛增强粒子的复合熔覆层.利用扫描电镜(SEM)和电子探针(EPMA)对熔覆层中第二相粒子的成分及形成机制进行了分析.结果表明,先前加入的颗粒状TiN与石墨粉在激光熔覆过程中发生了化合反应,原位生成了新的颗粒状Ti(CyN1-y)强化相.激光熔覆过程中,初始加入的TiN颗粒度不同,形成Ti(CyN1-y)的机制也有所差异.较小尺寸的TiN受热后能够分解,生成新的TiC和TiN相,它们通过固溶反应,最终生成近似方形或菱形规则形状的Ti(CyN1-y)颗粒.较大尺寸的TiN颗粒受热后只有边缘发生分解,而芯部仍为未分解的TiN,最后形成环形结构的Ti(CyN1-y)颗粒.

     

    Abstract: A new in-situ synthesis method was used to prepare the composite coating reinforced by Ti(CyN1-y) particles through CO2 laser cladding technology. Scanning electron microscope (SEM) and electron probe microscopy analyzer (EPMA) were used to analyze the phases in the composite coating. The results show that Ti(CyN1-y) particles are formed by an in-situ metallurgical reaction of TiN particle and graphite powder during laser cladding process. The nucleation and growth mechanism of the formation of Ti(C,N) particles have close relationship with the original titanium nitride (TiN). When the size of the original titanium nitride particles is small (< 5 μm),a great deal of energy absorbed by the cladding material may cause the dissolution of the original titanium nitride (TiN) particles to form the titanium carbonitride Ti(CyN1-y) particles,whose shapes are rhombus. If the size of original titanium nitride particles is big (> 5 μm),energy absorbed by the cladding material is limited,so it only causes the outer marginal dissolution of the original titanium nitride (TiN) particles. Finally,the annular structure ceramic particles named titanium carbonitride Ti(CyN1-y) are synthesized by a solid-solution metallurgical reaction in the laser cladding process.

     

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