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脉冲燃烧型立焊焊条

Study of pulse combustion welding rod for vertical weld

  • 摘要: 介绍了一种用于战时野外应急抢修的新型手工自蔓延立焊焊条——脉冲燃烧型焊条.首先分析普通手工自蔓延焊条(简称普通燃烧型焊条)实施立焊时存在的问题与不足,设计了脉冲燃烧型焊条,给出焊条结构与成分配比.然后以低碳钢为焊接母材进行立焊试验,进行了SEM,XRD和EDS分析.结果表明,焊缝由富铁相和富铜相组成,其中富铁相以α-Fe为主,含有少量的FeNi,ε-Cu和Cu0.81Ni0.19;富铜相以ε-Cu为主,含有少量Cu0.81Ni0.19,α-Fe和FeNi.富铁相呈树枝晶状分布在富铜相基体上,焊缝合金与母材结合良好,达到单面焊双面成形.焊接接头力学性能测试结果显示抗拉强度可达367 MPa,焊缝合金区硬度143.8 HV.

     

    Abstract: A new type of manual SHS welding rod called the pulse combustion rod is introduced, which is used in the urgent repair of war.Firstly, the problems and insufficiency of the normal manual SHS welding rod(normal combustion rod for short) are analyzed in the vertical weld.The pulse combustion rod is designed with structure and constitution presented.Then vertical weld experiment is carried out, in which low carbon steel is used as the base metal.By analysis with SEM, XRD and EDS, the results show that weld seam is composed of Fe-riched phase and Cu-riched phase, with a few of α-Fe but a little of FeNi, ε-Cu and Cu0.81Ni0.19 contained in Fe-riched phase, and with much ε-Cu but a little of Cu0.81Ni0.19, α-Fe and FeNi contained in Cu-riched phase.Dendritic Fe-riched phase distributes in the solid solution of Cu-riched phase.The weld seam alloy has a good bond with the base metal.The aim of double sides forming is obtained by single side welding.The mechanical properties test of weld joint presents that tensile strength is up to 367MPa and the hardness of weld alloying zone is 143.8 HV.

     

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