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超高频微区感应钎焊中加热温度的影响因素

Study on influence factors of temperature in localized ultra-high frequency induction brazing

  • 摘要: 提出了超高频微区感应钎焊工艺方法.重点分析了导磁体材料、线圈结构以及感应器与工件之间的间隙三个因素对感应加热温度的影响规律,并通过试验研究获得了微区感应钎焊的最佳工艺参数.采用优化的工艺参数进行微区感应钎焊金刚石磨粒试验.结果表明,钎料熔融区域宽度可控制在3 mm以内,钎料对金刚石磨粒浸润良好.扫描电镜(SEM)和X射线能谱仪(EDS)测试结果显示,金刚石与钎料界面附近的C和Cr两种元素存在相互扩散.

     

    Abstract: The technology of localized ultra-high frequency induction brazing is introduced.The effect of influence factors, such as material of ferrite core, gap and coil structure, on temperature in induction brazing are investigated and analyzed.An optimal combination of technological parameters is obtained through experiments.At last, localized ultra-high frequency induction brazing of diamond is carried out based on the above parameters.The result demonstrates that the width of melted area of filler alloy is less than 3 mm.The diamond is wetted by the filler alloy.The interfacial structure between diamond and filler alloy is investigated by scanning electron microscope(SEM) and energy dispersion spectrometer(EDS).The result shows that the bond between diamond and filler alloy is established through a cross-diffusion of carbon and chromium.

     

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