TIG焊熔池在阶跃参数下的数值分析
Numerical analysis of TIG welding pool at step parameter
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摘要: 建立了恒流作用下TIG焊熔池的非稳态三维数学模型,利用FLUENT软件,通过选择合适的边界条件和热物理性能参数,强烈耦合控制方程组得到焊接熔池温度场、流场等的变化规律,针对熔池尺寸及相对于熔池中心等距点的温度,分析了在不同焊接工艺参数阶跃下的变化规律.结果表明,随着焊接大电流向小电流的阶跃,熔池的尺寸及内部的流速都有一定程度的减小,随着电弧电压、焊接速度、工件板厚和板宽的阶跃,其变化都具有一定的滞后性,通过各种调整焊接工艺参数均可以达到调节熔池尺寸的效果.Abstract: A three-dimensional model of freely burning TIG arc was developed.By using FLUENT software, choosing appropriate boundary conditions and strongly coupling control equations, TIG welding pool was simulated.Under the action of different parameters, the changing of size and temperature of the pool were analyzed.The results show that with the high current steping to the low current, the pool size and the flow will decrease at some extent.With the step of the welding voltage, welding speed, workpiece thickness and width, the changes show a certain lag.By adjusting the welding parameters, the pool size can be controlled.