激光胶接复合点焊工艺特性
Research on laser spot weld-bonding process characteristics
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摘要: 分析激光胶接复合点焊工艺的稳定性,研究不同性能胶层的气体排出方式,解决激光胶接点焊工艺的焊接缺陷.结果表明,胶焊工艺的关键在于给胶层分解产生的气体合适的排气方式,胶层粘度越大,板间隙排气越困难,胶焊稳定性越差.对于低粘度的胶层,可以采用缓升激光脉冲工艺实现可靠连接;对于大粘度的胶层,采用尖峰激光脉冲加填丝的工艺才能实现可靠连接.这些焊接工艺能够解决不同粘度胶粘剂的胶焊工艺缺陷,扩大激光胶接复合点焊技术的应用范围.Abstract: The stability of the laser spot weld-bond is analyzed and the exhaust means of the gas from the adhesives with different properties are studied.The weld defects of laser spot weld-bonding process are solved.The key of the weld-bonding process is the appropriate exhaust path for the gas from the adhesive decomposition, the plate gap is an important exhaust channel.The greater the adhesive viscosity is, the worse the weldability is.For the low viscosity adhesive, a reliable connection can be got by the slow rising laser pulse welding technology;for the large viscosity adhesive, a reliable connection can be achieved by filler wire and using the laser spike pulse welding process.The welding process can solve the weld defects of different viscosity adhesive, expanding the applications of the laser weld-bonding technology.