Abstract:
In order to reduce the impact of electromagnetic force in double-wire welding and the probability of breaking arc during switching between peak current and basic current, a symmetrical transition waveform control process for double-wire MIG welding is proposed.The new process tries to improve symmetrical transition during the change of double-wire phase, and introduce three control parameters:leading-wire transition current
Is1, double-wire transition time
Ts and trailing-wire transition current
Is1.Orthogonal experiment was designed and the results were analyzed and assessed by range analysis method.It shows that the impacts of
Is1,
Ts and
Is1 on welding quality decrease in turn.Further verification test shows that the range of operating point is wider, the welding process is more smooth and soft, and weld surface produces a glossy transition zone.This paper provides a new idea for waveform control of double-wire welding.