AA-TIG焊表面氧化层成分及形成过程分析
Analysis of composition and formation of AA-TIG pre-melting oxide layer
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摘要: AA-TIG焊(arc assisted activating TIG welding)通过焊前采用小电流辅助电弧以Ar+O2作为保护气体在待焊部位预熔形成表面氧化层,从而引入活性O元素改变熔池流动形态使熔深增加.试验通过改变辅助电弧保护气氛中的氧气流量来获得不同厚度的表面氧化层,分别对表面氧化层进行EPMA,XRD分析,并进行热力学计算.结果表明,表面氧化层中主要以铬、锰、硅的氧化物及其复合氧化物为主,由于电弧力的作用,电弧中心的氧化物被排向电弧边缘区域,最终形成的氧化层中心区域的厚度较两边区域薄,通过热力学计算的氧化层中平均氧含量与XRD分析结果相近.Abstract: The oxide layer is produced on weld position by low current assisting arc with Ar+O2 as shield gas in AATIG welding,the oxygen is introduced as active element to change the fluid flow form in the weld pool so that the weld penetration increases.In this experiment,by monitoring the oxygen flow in shield gas of assisting arc to change the thickness of oxidation layer,the different thickness of oxide layers were analyzed by EPMA and XRD respectively,and then calculated through thermodynamics.The result shows that pre-melting oxide layer mainly contains Cr,Mn,Si and their oxide-based composite oxide.With the role of arc force,the oxides in arc center are driven to the arc edge region.Finally,the thickness of the oxide layer in the central region is less than that in the edge.The average oxygen content in the oxide layer by XRD analysis is similar to that calculated through thermodynamics.