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膜式水冷壁对称单元GMAW多焊道焊接工艺参数与变形的关系

Correlation between multi-welding-pass welding parameters and welding deformation to GMAW of symmetric units of membrane water-wall

  • 摘要: 基于焊接过程中热弹塑性有限元法,结合膜式水冷壁在实际生产过程中的GMAW焊接工艺参数,采用ANSYS数值模拟和试验相结合的方法,研究了多焊道焊接过程中,各焊道不同的热输入对对称单元焊接变形的影响规律,提出了控制单元焊接变形的方法和热输入的计算模型,并进行了相关试验验证.结果表明,对于对称焊接单元,平焊和仰焊焊道的热输入变化对焊接总变形的影响存在差异,并且存在可使单元总变形减小的仰焊焊道热输入贡献区.在此贡献区内,控制仰焊焊道热输入,将促使焊接单元总变形有效减小.

     

    Abstract: The heat-input to various welding pass has an effect on the welding deformation of the typical symmetric units of membrane water-wall,in the process of multi-pass welding which adopted the combination of numerical simulation of by ANSYS with thermal strain theory and GMAW welding parameters in actual production.The results show that the unit's deformation is not sensitive to the unconformity of the heat-input for single welding pass in the flat welding.However,the total change of heat-input to the welding passes in the flat welding affects the unit's deformation more sensitively,vice versa.The unit's deformation is greatly influenced by the unconformity of the heat-input for welding pass in the overdhead welding.At the same time,there is some contribution range of the heat-input to welding pass in the overdhead welding,which reduces the unit's total deformation.The unit's total deformation is diminished by the reasonable rational heatinput of overhead welding in the contribution range.On the base,the method of controlling the unit's welding deformation and computation model of the heat-input to each welding pass are brought up along with the experimental verification.It can be concluded that there are some contributive range which causes the decreasing of the total deformation of the heat input for overhead welding pass.

     

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