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AZ31B合金热化学反应热喷涂复相陶瓷涂层制备及性能

Preparation and properties of composite ceramic coating on AZ31B alloy by thermo-chemical reaction spraying

  • 摘要: 采用机械球磨和PVA(聚乙烯醇)造粒制成喷涂复合粉末,采用热化学反应火焰喷涂技术,在镁合金AZ31B表面制备Al2O3基复相陶瓷涂层.利用X射线衍射(XRD)、扫描电镜(SEM)分析了喷涂复合粉末和复合陶瓷涂层的组成及形貌,并对涂层的热震性能、致密性、显微硬度和耐磨性进行测试.结果表明,复合粉末经12 h球磨后有化学反应发生,造粒后形成相互包覆的球状结构.在制备涂层过程中伴随热化学反应的发生,涂层中生成Al3.21Si0.47,MgAl2O4,Mg3.5Al9Si1.5O20等新相.该复合涂层熔化较充分,涂层与基体结合紧密,界面处Mg元素有明显扩散.复合涂层热震可达40次,与相同条件下,双层陶瓷涂层提高了近一倍,孔隙率为15.1%,最大显微硬度值可达到1016HV0.1.涂层热震性能、致密性、显微硬度和耐磨性明显优于普通热喷涂陶瓷涂层.

     

    Abstract: The spraying composite powder was prepared by mechanical ball milling and polyvinyl alcohol(PVA) granulation. Al2O3-based composite ceramic coating was prepared on the surface of magnesium alloy AZ31B by thermo-chemical reaction spraying. XRD and SEM were used to analyze the composition and morphology of the spraying composite powder and composite ceramic coating. The thermal shock, compactness, microhardness and wear properties of the composite ceramic coating were investigated respectively. The results showed that chemical reaction had happened in composite powder after 12 hours ball milling and globular structure coated each other was formed after granulation. Thermo-chemical reaction was carried out in the process of preparing coatings. New phase such as Al3.21Si0.47, MgAl2O4 and Mg3.5Al9Si1.5O20 were found in the coating. The melting rate of composite ceramic coating was high and the combination of the coating and matrix was good. Mg element took place remarkable diffusion in the interface of composite coating. The thermal-shock times of this coating was 40, the porosity was 15.1% and the maximum microhardness value reached HV0.11016. The thermal shock, compactness, microhardness and wear properties of this coating was significantly better than the ones with common spraying coating.

     

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