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冷金属过渡搭接焊镁铝异种金属接头组织及性能

Study on cold metal transfer welded lap joints of Mg/Al dissimilar metals

  • 摘要: 采用冷金属过渡(CMT)焊接工艺,以HS201铜焊丝作为焊缝填充金属对AZ31镁合金和6061铝合金进行搭接焊接.测试了接头的抗剪强度和显微硬度,并利用光学显微镜(OM)、扫描电镜(SEM)、能谱(EDS)对接头的组织成分及断口形貌进行了分析.结果表明,当焊接电流为109 A,电弧电压10.9 V,送丝速度4.9 mm/s,焊接速度0.45m/min时所得接头成形良好,最大抗剪强度为27.9 MPa.镁铜侧焊缝生成了Mg2Cu,MgCu2等金属间化合物,并且发生了氧化.铝铜侧焊缝生成了Al2Cu和Al-Cu-Mg三元金属间化合物.金属间化合物导致焊缝两侧熔合区显微硬度突增,最大值分别为铝铜侧242 HV和镁铜侧347 HV.断裂全部发生在镁铜侧熔合区,为典型的脆性断裂,焊接过程中镁侧熔合区的氧化与金属间化合物大量连续的生成是造成接头断裂的主要原因.

     

    Abstract: AZ31B magnesium alloy and 6061 aluminum alloy were welded by cold metal transfer(CMT) welding method with pure copper(HS201) as the filler metal. Shear strength and micro-hardness of the lap joint were tested. The microstructure and fracture morphology of joint were studied by means of scanning electron microscope(SEM) and energy dispersive Xray(EDX). The results showed that good weld with the highest shear bonding strength of 27.9MPa was obtained under the welding current of 109 A, welding voltage of 10.9 V, wire feed speed of 4.9 mm/s, welding speed of 0.45 m/min. Intermetallic compounds of Mg2Cu and MgCu2 were formed in the Mg-Cu side where was oxidized. Al-Cu-Mg ternary intermetallic compounds and Al2Cu were formed on the Al-Cu side. Micro-hardness in both sides of fusion zone was suddenly increased due to intermetallic compounds. Maximum micro-hardness of Al-Cu side and Mg-Cu side were 242 HV and 347 HV respectively. The fracture occurred in the fusion zone of Mg side, and fracture nature was brittle fracture. Oxidation in the welding process and plenty of intermetallic compounds distributed continuously in the fusion zone, and resulted in the fracture.

     

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