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低组配振动焊接接头组织及性能分析

Microstructure and performance of low matched welded joint by vibratory welding technology

  • 摘要: 为了研究振动焊接对低组配高强钢焊接接头组织及性能的影响,试验选择KPS-70高强钢焊丝作为高强钢焊接材料,采用Ar+CO2混合气体保护焊方法进行多层多道焊,并同时对试件施加低频机械振动.试验利用光学金相、X射线衍射、拉伸试验等检测方法,对不同振动参数条件下的焊接接头组织和力学性能进行了测试分析.结果表明,振动焊接可以提高焊缝金属的强度和塑性;振动焊接可以极大地改善焊缝组织,使焊缝组织明显细化;过大的振幅会影响焊接工艺参数稳定性,产生焊接缺陷,导致焊接接头力学性能变差.

     

    Abstract: In order to investigate the effect on the metallurgical structure and mechanical property of low matched hightensile steel welded joint by vibratory welding technology,KPS-70 high-tensile steel welding wire was used as welding material in the experiment. It was welded by(80% Ar +20% CO2) gas shielded arc welding and was being vibrated mechanically in low frequency. The metallurgical structures and mechanical properties of welded joint with different vibratory parameters were analyzed using optical microscope,X-ray inflection, welded joint tensile test and deposited metal tensile test. The results show that the vibratory welding technology is able to improve strength and plasticity of weld metal. The size of grain of weld is refined. As the amplitude is too large,it will affect welding process parameters, which results in weld defects and deterioration of mechanical properties.

     

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