基于CPLD的电子束同步扫描控制系统
Control system for electron beam synchronous scanning based on CPLD
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摘要: 针对中高压电子束焊机5~60 mA电子束流的品质诊断,通过研究电子束在电磁偏转线圈中的扫描运动原理,建立了基于复杂可编程逻辑器件(CPLD)的电子束高速偏摆扫描系统.该控制系统由工业控制计算机,CPLD主控电路、D/A转换电路、低通滤波电路、光电隔离电路、功率放大器、电磁偏转线圈以及CPLD外围电路组成,实现了两路波形特殊的相位关系,控制采集卡的触发和采样频率,偏转扫描频率可以在0~15.6kHz范围内调节,功率放大采用恒流方式,最大输出电流为5 A.该系统无需改变硬件电路,即可实现信号参数的任意调整,改变电子束的扫描路径,因此具有很高的柔性.Abstract: For the quality diagnosis of electron beam in range from 5 mA to 60 mA of a high-voltage electron beam welding machine,a CPLD(Complex Programmable Logic Device)-based control system of electron beam high-speed scanning was established by means of analyzing the principle of electron beam scanning in the electromagnetic deflection coils. The control system consists of industrial PC,CPLD chip,DAC(Digital to Analog Convertor),low pass filter circuits,optical isolation circuits, power amplifiers,electromagnetic deflection coil and external circuits of CPLD. The system controls the special phase relationship between the two waveform and the trigger and sampling frequency of the acquisition card. The scanning frequency can be adjusted within the range 0~15.6 kHz. The amplified power is the constant current mode and its maximum output current is 5 A. The signal parameters can be adjusted to change the scanning path of electron beam without changing any hardware circuit,so it is highly flexible.