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药芯焊丝焊接铝合金/不锈钢接头组织及性能分析

Analysis on microstructure and mechanical properties of aluminum alloy/stainless steel joint made with flux-cored filler metal

  • 摘要: 采用ZnAl15和AlSi12药芯焊丝成功实现了铝合金/不锈钢异种金属间的熔钎焊.结果表明,焊态下采用ZnAl15药芯焊丝所得接头抗拉强度达121 MPa;而AlSi12药芯焊丝所得接头抗拉强度最高可达162 MPa.接头经280℃保温30 min焊后热处理后,采用ZnAl15药芯焊丝所得接头抗拉强度为180 MPa,比焊态下接头抗拉强度高出将近一倍;采用AlSi12药芯焊丝所得接头强度可提高至166 MPa.对焊缝与钢之间的界面层进行成分分析发现,ZnAl15药芯焊丝所得接头界面层主要由Fe2Al5和FeAl3等脆性化合物及锌固溶体组成,而AlSi12药芯焊丝所得接头界面层由τ5-Al7.4Fe2Si三元相组成,两种焊丝所得接头界面层厚度均不超过10μm.

     

    Abstract: Dissimilar metal joining between 5A02 aluminum alloy and AISI 304 stainless steel was conducted by gas tungsten arc welding with ZnAl15 and AlSi12 flux-cored filler metals, and the effect of the filler metal composition on the microstructures and mechanical properties of the joints were investigated. The results revealed that the tensile strength of as-welded joints made with ZnAl15 and AlSi12 flux-cored filler metals was 121 MPa and 162 MPa respectively. After annealed at 280℃ for 30 min, the tensile strength of joints made with ZnAl15 fluxcored filler metal reached 180 MPa, while that with AlSi12 fluxcored filler metal was 166 MPa. The interfacial layer in the weld made with ZnAl15 filler metal was comprised ofFeAl3Znx andFe2Al5Znx, and ternary intermetallic compound Al7.4Fe2Si was found in the interfacial layer in the joint made with AlSi12 flux-cored filler metal. The thickness of the interfacial layers made with both filler metal was less than 10μm.

     

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