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T形接头的焊接温度场三维动态有限元模拟

Three-dimensional dynamic FEM simulation of temperature distribution of T-joint

  • 摘要: 采用有限元分析软件SYSWELD,建立了三维有限元模型,考虑材料物理性能参数随温度变化、对流和辐射散热以及相变潜热等因素的影响,对低碳低合金钢T形接头的焊接温度场三维动态过程进行了计算,获得其温度场的分布规律,考察了不同时刻的温度场云图和不同位置的焊接热循环,研究了换热系数对温度场分布的影响,并对计算结果进行了分析和试验验证.结果表明,计算结果和试验测量值基本吻合.

     

    Abstract: Temperature distributions calculated by finite element method will affect the microstructure, mechanical properties and residual stresses of materials. The exact solution for welding temperature field is prerequisite for analyzing metallurgical process, calculating stress and deformation and controlling welding quality. A three-dimensional finite element model has been developed with the SYSWELD FE code to simulate the temperature distributions in low carbon low alloy steel of T-joint during welding process. Various phenomena associated with welding, such as temperature dependent material properties, heat loss by convection and radiation and latent heat, are taken into consideration. The influence of the heat transfer coefficient on the temperature distributions is analyzed. The temperature distribution at various times and the thermal cycles at different locations are researched. The results are discussed properly and verified. The calculated results are in agreement with the experimental-measured values.

     

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