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石油钻杆形变热处理摩擦焊工艺

Friction welding process with thermomechanical heat treatment for oil drill pipe

  • 摘要: 对石油钻杆37CrMnMo管体和42CrMoA管接头进行了形变热处理摩擦焊接,对接头金相组织和力学性能分析检测.结果表明,接头完全淬火区晶粒度达到8级,不完全淬火区窄且其被形变区完全覆盖,回火后不完全回火区组织为回火索氏体+铁素体或碳化物过分长大的回火索氏体;管体和管接头热影响区的硬度最大下降幅度分别仅为6.9%和4.2%;接头屈服强度比为0.905,冲击吸收功平均达95 J,拉伸试验断裂位置为37CrMnMo管体侧母材,接头力学性能均超出国家标准SY/T5561-1999和美国石油学会标准APISPEC5D的要求,表明形变热处理克服了石油钻杆摩擦焊接头韧度大幅降低和热处理热影响区边界硬度下降的难题.

     

    Abstract: By the thermomechanical heat treatment friction-welding machine, the pipe body of 37CrMnMo steel and the pipe joint of 42CrMoA steel were welded, and the mechanical properties and microstructures of the joint were tested and analyzed. The experimental results show that the grain size in the full quenching zone can reach 8 grade, the partial quenching zone is narrow and covered by thermomechanical zone. After tempering treatment, the microstructure in partial quenching zone is the mixed microstructure of tempered sorbite and ferrite or the tempered sorbite with the grown carbide. The hardness in heataffected zones at pipe body and joint decreases by 6.9% and 4.2% respectively. The yield ratio of the joint is up to 0.905, its average impact energy is 95 J, and the fracture in tensile test appears at 37CrMnMo steel side. The mechanical properties of the joint meet the national standard of SY/T5561-1999 and America Petroleum Institute standard of APISPEC5D. The studied results indicate that the thermomechanical heat treatment can avoid the great reduction of impact toughness of weld and the decrease of hardness at the boundary of HAZ.

     

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