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磁场对双丝间接电弧焊熔滴过渡的影响

Effect of applied magnetic field on metal transfer of twin-wire indirect arc welding

  • 摘要: 对磁场作用下的双丝间接电弧气体保护焊熔滴过渡变化规律进行了研究,通过励磁线圈对间接电弧施加外部横向及纵向磁场,磁感应强度值由特斯拉计侧出,熔滴过渡过程借助于高速摄像系统拍摄,并由示波器同步记录下电流和电压值的变化.研究表明,随正向横向磁场强度增加,熔滴颗粒变细,过渡频率增加,随负向横向磁场强度增加,熔滴颗粒变大,过渡频率减小;在纵向磁场作用下,熔滴脱离焊丝后发生偏转,且偏转程度随磁场强度增加而增大,在正向纵向磁场作用下,熔滴向阴极焊丝一侧偏转,在负向纵向磁场作用下,熔滴向阳极一侧焊丝偏转.

     

    Abstract: The effect of applied magnetic field on metal transfer of twin-wire indirect gas shielded arc welding was studied in this paper.Both transverse and longitudinal magnetic fields were applied by excitation coil.The variation of magnetic induction intensity was measured by Tesla meter,and the metal drop lets transfer was captured by high-speed camera system.The variation of arc voltage and welding current were recorded by oscilloscope synchronously.Results showed that droplets diameter decreased and transition frequency increased with increasing of positive transverse magnetic intensity,while droplets diameter increased and transition frequency decreased with increasing of negative transverse magnetic intensity.The droplets would deflect after falling from wires and the deflection degree increased with increasing longitudinal magnetic intensity.The droplets deflected to cathode when positive longitudinal magnetic field was applied while deflecting to anode when negative longitudinal magnetic field was applied.

     

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