Abstract:
Diffusion bonding of Si
3N
4 ceramic and TiAl alloy was achieved using 80μm thick Ni foil as interlayer.The interfacial microstructure was TiAl/Al
5Ni
2Ti
3/AlNi
2Ti/Ni
3(Ti,Al)/Ni(s,s)+Ni
3Si/Si
3N
4,which was analyzed by SEM,EDS and XRD.The effect of bonding temperature on interfacial microstructure and joining properties of the Si
3N
4/Ni/TiAl joints were investigated in details.With an increase of temperature,the inter-diffusion rate of alloying elements at the TiAl/Ni and Ni/Si
3N
4 interfaces increased gradually,which led to an increase in thickness of reaction layers.A porous zone formed between Ni and Si
3N
4 when the temperature was relatively high,where cracks performed to come forth.The highest shear strength of 104.2 MPa was obtained when the specimen was bonded at 1 000℃ for 2 h.Fracture analysis indicated that cracks initiated at the Si
3N
4/Ni interface and propagated to Si
3N
4 substrate finally ruptured within ceramic.