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自保护药芯焊丝工艺性评价

Evaluation on operational performance of self-shielded flux cored wire

  • 摘要: 采用高速摄影、电弧参数快速采集分析系统以及焊接工艺性试验方法,对3种自保护药芯焊丝的熔滴过渡、焊接电流、电弧电压和焊接工艺性进行了试验研究.结果表明,在文中试验条件下,可以采用低于17.5 V,持续时间大于0.5 ms的电压值表征自保护药芯焊丝弧桥并存过渡,并统计出弧桥并存过渡的频次;可以计算出描述自保护药芯焊丝弧桥并存过渡持续时间的特征值t50,用以表征弧桥并存过渡的质量;自保护药芯焊丝弧桥并存过渡的数量和质量是决定其工艺性的主要因素,弧桥并存过渡数量越多,过渡持续时间越长,工艺性越好;这与工艺性试验结果一致.

     

    Abstract: The metal transfer,welding current,arc voltage and operational performance of the three kinds of self-shielded flux cored wires were studied by using high-speed photography,arc parameters rapid acquisition and analysis system,as well as operational performance test method.The following conclusions have been drawn in this experimental condition,the bridging transfer without arc interruption of self-shielded flux-cored wire can be characterized with the voltage value less than 17.5 V for more than 0.5 ms,and its frequency can also be calculated.The calculated characteristic value t50 which was used to characterize the duration of the transition can be used to describe the quality of bridging transfer without arc interruption of self-shielded flux-cored wire.The quantity and quality of bridging transfer without arc interruption are the main factors to determine the operational performance of self-shielded flux-cored wire.The more the numbers of bridging transfer without arc interruption,the longer the transition duration,the better the operational performance is,which is consistent with the operational performance test results.

     

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