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一种针对低匹配焊接接头的“等承载”设计方法

A design method of equal load-carrying capacity for undermatching weld joints

  • 摘要: 为提高高强钢低匹配接头承载能力,提出了低匹配接头与母材具有相等的静载承载能力和疲劳抗力的"等承载能力"(ELCC)概念.从安全性角度出发,焊接结构必须同时具有足够的强度和应力松弛能力,而强度失配接头的断裂模式类型能够同时反映接头的强度、塑性变形能力以及焊缝与母材之间塑性变形的非均匀程度.母材先于焊缝发生塑性变形的全面屈服断裂是最安全的结构断裂模式,基于此提出了以全面屈服准则为判据的ELCC设计思想.确定ELCC实现条件的基础上,给出了低匹配接头ELCC的焊缝形状设计方法.ELCC设计使低匹配接头承载薄弱区由焊缝向母材转移,不必考虑匹配比的影响,焊接结构直接按照母材强度设计成为可能.

     

    Abstract: To enhance the load-carrying capacity of undermatching joints of high strength steels,the concept of equal load-carrying capacity(ELCC),i.e.weld bead of undermatching weld joints and base metal have equal static load-carrying capacity and fatigue resistance,is presented.Based on security consideration,the welded structures must have sufficient strength and stress relaxation ability,and the type of fracture mode of mismatching weld joints will reflect the welding joint strength,plastic deformation ability and the degree of non-uniform of plastic deformation between weld bead and base metal.Because the most safe fracture model is that the general yield fracture of plastic deformation in the base metal will occur prior to that in the weld bead,the structural design thinking of ELCC is the general yielding guideline as criterion.Based on determination of the realization conditions of ELCC,the weld shape design method of ELCC for undermatching weld joints is also presented.The vulnerable area of undermatching weld joints can be transferred from weld bead to base metal by the ELCC design of joints,so the welded structure can be designed direct in the light of the strength of base metal without regard to the influence of mis-match ratio.

     

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