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外加横向磁场对高速TIG焊缝成形的影响

Influence of magnetic controlled technology on formation of high-speed TIG welding

  • 摘要: 增加TIG焊接速度可以提高生产率,但由此产生的电弧后拖和阳极斑点滞后使得焊缝产生咬边、驼峰等缺陷.以往常采用加大保护气体流量或增加焊接电流的办法,但焊接速度提高有限.通过加入横向磁场,研究了磁场对高速TIG奥氏体不锈钢管焊接速度、焊接电流、氩气流量的影响规律,对焊缝进行了金相组织观察和扩口试验.结果表明,外加横向磁场能够使TIG焊接速度从目前的3.5 m/min提高到5.5 m/min,同时使焊接电流由95 A降低到75 A,气体流量由0.7 m3/h降低到0.5 m3/h.解决了因高速焊引起的咬边、驼峰等缺陷.

     

    Abstract: Increasing TIG welding speed may raise productivity.Welding speed increasing,however,will cause arc dragged backwards and anode spot delayed seriously.The two phenomena generate the defects of undercut and hump seam.As usual,the method of augmenting the shielding gas feed rate or increasing welding current was chosen to achieve it,but the abilily to increase the welding speed was limited.The influence of transverse magnetic field on the welding speed,welding current and argon flow of high-speed TIG welding for austenite stainless steel were studied.The microstructure observation and flaring test were ivestigated.The experiment results indicated that welding speed could be increased from 3.5 m/min to 5.5 m/min,at the same time,welding current could be decreased from 95 A to 75 A,gas feed rate could be reduced from 0.7 m3/h to 0.5 m3/h,and the problems of undercut and hump seam due to high-speed TIG welding could be well solved.

     

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