三维拼缝激光焊接的变形动态补偿
Dynamic compensation for deformation in laser welding of 3D joint seam
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摘要: 针对三维拼缝激光焊接过程中的变形扰动,为实现三维轨迹的精确跟踪,需要在焊接过程中进行拼缝轨迹实时测量和动态补偿.在五轴联动数控焊接机床上,利用激光视觉传感器实现三维拼缝焊接过程的实时测量,获取拼缝轨迹的偏差信息,将偏差信息从测量坐标系转化到工件坐标系,实时补偿各运动轴的进给量,从而实现三维拼缝曲线焊接过程的动态补偿;分析了基于测量反馈的三维焊接闭环控制系统的稳定性,最后对所提出的算法进行了试验验证.结果表明,研究的三维拼缝实时测量与动态补偿方法能够满足三维激光焊接的跟踪控制要求.Abstract: As there is deformation perturbation in the laser welding process of 3D joint seam,the real-time measurement and dynamic compensation in the welding process is used to track accurately a 3D trajectory.The real-time measuring of the 3D joint seam welding is achieved with a laser visual sensor on a five-axis NC welding machine tool,the bias information of tracking joint seam is transformed from measuring coordinate system to workpiece coordinate system,the feed amount of axes is compensated real time,and the dynamic compensation in the welding process of 3D joint seam is realized.The stability of the loop-closed control system with 3D joint seam measuring feedback is analyzed,and the proposed arithmetic is testified by experiment,which indicates that the real-time measuring and dynamic compensation in the 3D joint seam welding process satisfies the track control requirement in 3D laser welding.