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表面处理对熔化极气体保护焊实心焊丝工艺的影响

Effect of coating on usability of solid wire of gas shielded arc welding

  • 摘要: 利用纳米涂层技术在焊丝表面形成两种不同涂层,涂层为Na,K和Ti等元素的氧化物膜.并借助汉诺威弧焊分析仪实时采集未涂层焊丝和涂层焊丝焊接时的电弧电压和焊接电流信号,通过分析其电压概率密度分布图、电流概率密度分布图、∑n(Us)和∑n(Is)来判断焊丝的工艺性.结果表明,两种涂层焊丝的熔滴均比未涂层焊丝的熔滴细小,其中含有硼的涂层焊丝熔滴最为细小.分析原因为涂层中的Ti,Na和K元素可以使电弧向敞开性过渡,增大轴向的电磁力;另一方面涂层中Ti,Si,Na,K的氧化物可以降低熔滴的表面张力.而含硼涂层焊丝熔滴最为细小的原因是氧化硼对于降低表面张力非常有效.

     

    Abstract: Two kinds of coating consisted predominantly of oxides of Na,K and Ti were formed on the solid wire by nano-coating technology in the paper.The signals of arc voltage and current were collected by of the analysator Hannover.By analysis of the voltage probability density distribution,current probability density distribution,∑n(Us) and ∑n(Is),∑n(Us) and ∑n(Is),the usability of the three kinds of solid wire were compared.The experimental results show that the droplet size of two kinds of coating solid wires are smaller than un-coating solid wire and the droplet size of solid wire whose coating includes boron is the smallest in three solid wires.The reasons are that the surface tension of the droplet is reduced and the electromagnetic force in axial direction is increased due to the coating.In addition,the reason why the droplet size of solid wire whose coating includes boron is smallest is that boric oxide can drastically reduce surface tension.

     

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