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超声波传感器在波纹板折线焊缝跟踪中的应用

Application of ultrasonic sensor to broken line tracking of corrugated board

  • 摘要: 采用Banner公司生产的超声波传感器,分别在3种速度下跟踪波纹板一个波纹周期,通过TMS320LF2407A对传感器输出信号进行采样.采用快速傅里叶变换(fastfourier transform,FFT)分析采样数据,获取目标信号和干扰信号频率范围.设计了But-terworth数字滤波器,经滤波后发现,3种速度下波形一致,且在波纹板槽面与斜边交接处的折弯位置信号变化明显,而在顶面与斜边交接处的折弯位置信号变化会出现延迟或超前现象.根据超声波的传播特性分析这一现象,选择前者为检测对象.在500脉冲/s的速度下从固定起始点重复跟踪该折弯位置.结果表明,信号突变点即对应折弯位置,检测误差范围为-0.60~-0.04 mm.

     

    Abstract: Ultrasonic sensor produced by Banner was used to track a period of broken line for corrugated board at three velocities,and TMS320LF2407A was used to sample the analog signal of the sensor and transform it to digital signal.Through the function of fast Fourier transform,the sample data was analyzed to get the frequency range of target signal.Then a Butterworth digital filter was designed.Filtered data showed that the waveforms at the three velocities were very similar,the signal changed significantly at the junction position between groove and hypotenuse surface of the corrugated board,and the signal were leading or lag at the junction position between the top and hypotenuse surface of the corrugated board because of the characteristics of the scattering and reflection of ultrasound.The former was chosen target position.The broken line from the given point was tracked repeatedly at welding tractor speed of 500 cts/s.The results indicated that the signal mutational site was the broken position,and the error range was -0.60 to -0.04 mm.

     

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