工艺参数对填充式搅拌摩擦无匙孔点焊性能的影响
Influence of processing parameters on performance of friction stir spot welding with re-filling probe hole
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摘要: 采用填充式搅拌摩擦无匙孔点焊对2mm厚的2A12-T4铝合金薄板进行焊接,研究不同工艺参数对接头性能的影响.结果表明,当其它焊接参数不变,旋转速度为600r/min时,接头的剪切力达到最大值,为4707N.在600~1000r/min时,随着旋转速度的提高,点焊接头的剪切力逐渐减小.随着轴肩回压距离的增大,接头的剪切力逐渐增加,当轴肩回压距离达到1.2mm时,接头的剪切力达到最大.随着搅拌针伸出长度的增大,接头的剪切力逐渐增加,当伸出长度达到3.4mm时,接头的剪切力达到最大.接头的显微硬度在100~150HV之间,混合区硬度最高,搅拌区硬度最低.Abstract: An aluminum alloy sheet 2A12-T4 two millimeters thick was welded in friction stir spot welding with re-filling probe hole,and the influence of processing parameters on mechanical properties of joint was studied.The results show that the shearing resistance of the joint reaches the maximum value of 4 707 N when rotational speed is 600 r/min and other parameters keep constant.The shearing resistance of joint decreases with the increasing of rotational speed in range from 600 to 1 000 r/min,increases with the increasing of the distance of shoulder plunged,which reaches maximum when the distance of shoulder plunged is 1.2 mm,and increases with the increasing of extension length of pin-tool,which reaches the maximum when the extension length is 3.4 mm.The micro-hardness of the joint is between 100 to 150 HV,and that in mixed zone is highest and that in stir zone is lowest.