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焊剂带约束超窄间隙焊接母材熔化及熔池形成

Base metal melting and molten pool forming in ultra-narrow gap with constricted arc by flux strips

  • 摘要: 为认识超窄间隙焊接母材熔化特性及熔池形成机制,在放置焊剂带的I形坡口中进行熔化极电弧焊接试验,采用一种快速中断电弧的方法,保留焊接过程中焊剂带、坡口底部和侧壁的熔化形态.结果表明,电弧区焊剂带热收缩效应和固壁约束作用能有效约束坡口中电弧作用范围.当选择合适的侧壁根部焊剂带裸露高度时,电弧加热区域控制在坡口底部和侧壁根部,熔滴过渡的冲击作用及电弧力集中在熔池前端,使熔融金属产生有利于排出熔池中气体和熔渣的流动,形成无缺陷焊缝.当侧壁根部焊剂带裸露高度大于一定值时,电弧所受约束减小,加热区域扩展到较大范围的坡口侧壁上,熔滴过渡分散在坡口底部和侧壁,熔融金属难以形成贯穿熔池的流动,焊缝存在较多孔洞.

     

    Abstract: To understand the characteristics of base metal melting and mechanism of pool formation in ultra-narrow gap with constricted arc by flux strip,metal arc welding tests were carried out on I groove deposited with the flux strips.By using of method for interrupting arc quickly,the melting forms of flux strips,groove's bottom and sidewalls in the welding process were hold.Results showed that,the arc was thermally constricted due to melting flux strips,in addition,the arc got a wall constriction as it contacted with the non-molten flux strips.These constrictions could control the heating area of the arc in narrow gap.While the height of lower sidewalls uncovered by flux strips was proper,heating area of the arc was constricted within groove's bottom and the roots of sidewalls,filler metal droplet impingement and arc pressure were concentrated on the front region of molten pool.As a result,these factors caused the flow of molten weld metal,which facilitated expelling the gas and the slag in the molten metal,and welds without the defect could be obtained.When the height of lower sidewalls uncovered by flux strips increased to a certain value,the heating area of the arc extended to higher position of groove's sidewalls,and filler metal droplet impingement was scattered on the groove's bottom and sidewalls.In this case,the flow of molten weld metal could not be formed,so that the gas and the slag could not be expelled in the molten pool,which made welds contain a lot of pores.

     

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