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Cu/Ni基异质合金箔的快速凝固连接

Rapid solidification joining of Cu/Ni-matrix heterogeneous alloy foils

  • 摘要: 应用微型储能焊机对厚度约40~60μm的急冷Cu-13.5%Sn/Ni-19.8%Sn合金箔进行了快速凝固焊接,分析了接头组织形貌及主要工艺参数对接头强度的影响.结果表明,采用微型储能焊机可实现急冷异质Cu/Ni基合金箔材之间的快速凝固连接.连接接头由熔核、熔合区组成.熔核长轴约100μm,短轴约60μm,其组织主要由块、条状的富Ni相、细小致密的Cu13.7Sn柱状晶及分布于柱晶间的α-Cu相组成.熔合区宽度约2~3μm.焊接工艺参数对接头抗剪强度具有显著的影响.在电容C=3300μF、电极力F=12N、焊接电压U=75V、电极端面直径D=0.18mm的条件下,接头抗剪强度高达590MPa.

     

    Abstract: The rapid solidification joining of quenched Cu-13.5% Sn/Ni-19.8% Sn heterogeneous alloy foils with the thickness of 40~60μm was performed by a micro-type capacitor discharge welding machine and the microstructural morphology of joint was investigated as well as the effect of welding parameters on shearing strength of joint were researched.The results indicate that the capacitor discharge welding can realize the rapid solidification joining of quenched Cu-13.5% Sn/Ni-19.8% Sn dissimilar alloy foils.The joint consists of a nugget and fusion zone and the nugget is characterized by regular oblate spheroid with the major and minor diameters are 100 μm and 60 μm respectively.The nugget is mainly composed of blocky and stripy Ni-rich phase,fine and compact Cu13.7Sn columnar crystals and a-Cu phase which distributed with the a-Cu phase.The bonding zone width is about 2~3 μm.The welding parameters have obvious influence on the shearing strength of joint and the favorable welding parameters are C=3 300 mf,F=12 N,U=75 V,D=0.18 mm,and the shearing strength of joint up to 590 MPa.

     

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