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有限元分析热-力学参量对焊接残余应力峰值特征的影响

Effect of thermo-mechanical parameters on hump feature of welding residual stress by finite element analysis

  • 摘要: 使用随温度变化的材料热-力学参量,采用双椭球热源模型,研究了弹性模量、线膨胀系数、泊松比三个热-力学参量对焊接残余应力的影响.结果表明,弹性模量增加可使焊接残余应力增大,纵向残余应力峰值从双峰特征过渡到单峰特征;线膨胀系数降低可使焊接残余应力峰值降低,纵向残余应力峰值的双峰与波谷差值也逐渐减小;随着泊松比的增加,纵向残余应力峰值逐渐下降.因此,热-力学参量是导致铝合金纵向焊接残余应力峰值比屈服极限低以及焊缝附近呈现双峰分布特征的重要原因.使用切条释放法对材料参量为铝合金2024-T4的平板中纵向焊接残余应力模拟结果进行试验验证,模拟结果与试验结果吻合良好.

     

    Abstract: Thermo-mechanical parameters related with temperature were used to compare qualitative influence of the Young's modulus,coefficient of thermal expansion on the welding residual stress.The result shows that the rise of Young's modulus can increase the welding residual stress and make the peak value of longitudinal residual stress transfer to a single hump from a double one;the decline of thermal expansion coefficient may result in the falling of the welding residual stress and lessening the difference between wave crest and wave trough;the peak value of longitudinal residual stress drops with the increment of Poisson ratio.The longitudinal welding residual stress of aluminum alloy is lower than its yield limit and appears double hump effect near the weld,that is the results of the thermo-mechanical parameters influence.The simulation results of welding longitudinal residual stress are testified using cutting pieces stress relieving method with the flat plates of 2024-T4 aluminum alloy.The simulation results are well accordant with test,which prove the validity of the simulation results.

     

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