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X80管线钢环焊缝接头残余应力的数值模拟

Numerical simulation on welding residual stresses of X80 pipeline girth weld joint

  • 摘要: 利用SYSWELD有限元分析软件,以热弹塑性理论为基础,采用双椭球焊接热源模型,对X80管线钢环焊缝接头的焊接温度场和应力场进行了模拟仿真.得到了焊接残余应力的分布规律,即焊缝及近缝区的残余应力值较大,远离焊缝中心残余应力值逐渐减小;由于表面和心部散热条件不同,造成了管道表面和心部的残余应力方向上的差异或数值大小的不同.研究了焊接工艺参数对残余应力的影响规律.结果表明,随着热输入的增大和预热温度的提高残余应力值逐渐降低;为了减小焊接残余应力,应尽量采用较大热输入和较高预热温度进行焊接.

     

    Abstract: Based on thermal elastic-plastic theory,X80 pipeline steel welding temperature fields and stress fields were simulated with SYSWELD and double ellipsoid thermal source model. Residual stress distributions were obtained. The residual stresses are rather large in the welded seam zones and the adjacent zones and gradually reduce away in the base metal. The cooling velocity difference between the surface and the inner of the pipeline results in opposite directions or different levels of residual stresses. Effects of weld parameters on residual stresses are investigated,and the results show that the residual stress decreases with the increase of heat inputs or preheats. High heat inputs and preheats should be applied to reduce welding residual stresses.

     

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