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焊丝成分对高速列车转向架焊接接头性能的影响

Effects of welding wire composition on properties of welding joints for high-speed train bogie

  • 摘要: 采用富氩基CO2焊工艺对高速列车转向架用S355J2G3钢板进行焊接,分析了焊丝中C,Mn,Si和Nb元素在焊接过程中的烧损及过渡规律,并研究了焊丝中C,Mn,Si和Nb元素含量变化对焊接接头力学性能的影响.结果表明,在富氩基CO2保护焊工艺中,Mn,Si元素会产生烧损,合理提高焊丝中Mn,Si元素含量,才能获得与母材相匹配的焊接接头性能,C元素的烧损规律与焊丝中各元素的原始含量有关.随着焊丝中C,Si,Mn元素含量的增加,焊缝金属的强度增加,断后伸长率降低.Nb元素的加入会显著提高焊缝金属的强度,但同时会恶化其塑性和韧性,因此应严格控制焊丝中的Nb元素含量.

     

    Abstract: S355J2G3 steel plates for high-speed train bogie were welded by Ar rich CO2 gas shielded welding. The burning loss and transition law of C,Si,Mn and Nb elements in welding wire were analyzed. Furthermore,the effects of the C,Si,Mn and Nb elements in welding wire on the mechanical properties of the weld metal were researched. The experimental results show that the burning loss of Mn and Si will happen during the Ar rich CO2 gas shielded welding process,and the welded joint properties matched with the base metal can be obtained by increasing the Mn and Si contents in the welding wire. The burning loss rule of C relates to the original contents of all elements in the welding wire. With the increase of the C,Si and Mn contents in the welding wire,the strength of the weld metal increases,and the elongation of the weld metal decreases. The addition of Nb can improve the strength of the weld metal significantly but deteriorate its plasticity and impact toughness,and so the Nb content in the welding wire should be controlled strictly.

     

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