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铝合金高功率激光-MIG复合焊热源形态特征

Heat sources behavioral characteristics during high power laser-MIG welding of aluminum alloy

  • 摘要: 为深入理解铝合金大功率激光-MIG复合焊热源空间分布特征,设计了以激光功率、电弧功率以及激光与电弧之间的距离为因素的全因子试验,采用高速摄影和图像处理技术得到等离子体的宽度和面积.结果表明,复合焊中热源功率存在一定的阈值,随着功率的增加低于这个数值等离子体尺寸减小而超过这个数值等离子体呈膨胀趋势,在高功率复合焊中等离子体宽度随光束功率的增加而增大.激光束与电弧之间的距离影响等离子体空间的几何分布,但是随着激光束与电弧之间距离的逐渐增加,复合焊焊接过程中的等离子体存在一个维持、膨胀和恢复的不断重复的周期过程.

     

    Abstract: In order to understand the heat sources spatial distribution during high power laser-MIG hybrid welding of alu-minum alloy,plasma behavior was analyzed.A full factorial ex-periment with three factors and three levels was designed by tak-ing laser power,arc power and distance between laser beam and arc as factors.Combined with high-speed speed camera equip-ment and digital image processing technology,plasma dynamic behavior was observed and plasma geometric information such as width and area were extracted.Experimental results show that the plasma shape is the result of the couple of laser beam and arc.There is a certain threshold with the total power increasing,when the total power is lower than this value,the plasma size gradually decreases;when the whole power is over this value,the plasma size is expanded especially in high power situation.The distance between laser beam and arc obviously affects the plasma space distribution.Laser-MIG hybrid welding plasma ex-ists three steps-maintenance,expansion and recovery-repeat cy-cle during the distance between heat sources increasing.

     

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