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电弧喷涂锡基巴氏合金涂层的组织与性能

Microstructure and properties of arc sprayed tin-based babbitt coating

  • 摘要: 针对电弧喷涂巴氏合金涂层组织与铸造组织的显著差异,借助于扫描电子显微镜、能谱分析和X射线衍射分析涂层的微观组织结构;测试了巴氏合金涂层在钢铁基体上的结合强度,研究了涂层与碳钢及铸铁组成摩擦副时的磨损表现.结果表明,电弧喷涂巴氏合金涂层的组织细小、均匀,SnSb和Cu6Sn5化合物的形态趋于不规则的块状或近于球形;施加过渡底层可以使涂层更可靠地与钢铁基体结合;在润滑条件下,涂层表现出比铸造合金更好的耐摩性能.

     

    Abstract: The coatings of arc sprayed tin-based alloy was prepared,the coatings and the coating/substrate interface were characterized by scanning electron microscopy,energy dispersive X-ray spectroscopy and X-ray diffraction,some mechanical properties of the coatings were measured,and an effective way to increase the tensile strength of the coatings was mentioned.The results show that the microstructure of arc sprayed tin-based alloy consists of lots of uniform and fine metal deposits and the intermetallic compounds,Cu6Sn5 and SnSb in the coatings look like irregular or globular shape;the existence of a bonding layer between the babbitt coating and the cast iron or steel substrate is of benefit to the coating adherence.The coating has a satisfactory performance under the condition of rubbing,which is better than that of cast babbitt.

     

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