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45钢线性摩擦焊接过程的数值分析

Numerical analysis of linear friction welding process of steel S45C

  • 摘要: 基于Abaqus/Explicit显式有限元分析软件,建立了线性摩擦焊接同质接头的二维计算模型,研究了线性摩擦焊接45钢接头温度场、应力应变场、轴向缩短量和焊接后期接头的降温过程.结果表明,焊接界面中心温度可在不到1 s内骤升至800℃,之后界面温度缓慢上升至900℃左右,随着焊接过程的进行,焊接接头主要是温度场的均匀化、不断的轴向缩短和飞边的形成,随后接头经历了较快的降温过程.试验验证了计算模型的可靠性.

     

    Abstract: A two-dimensional finite element model of linear friction welding (LFW) of similar joints was established based on the ABAQUS/Explicit software. The characteristics of LFW joints of steel 45 with Chinese Standard (steel 5C), including temperature, stress, strain fields, axial shortening and the cooling process, were investigated. The results show that the interfacial temperature can increase to 800℃ rapidly within 1s under a certain processing condition, and then increases to about 900℃ slowly. With the progressing of welding, the temperature change of the welding joint gets uniform and becomes short to continuously contract in axial direction, the flash of the joint forms, and then the joint undergoes a rapid cooling process. The experimental results verify the reliability of the present model.

     

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