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BHW35钢焊接接头高温冲击试验分析

Experimental investigation on impact toughness in high-temperature of BHW35 steel welded joint

  • 摘要: BHW 35钢采用埋弧自动焊和焊条电弧焊,焊材为H10Mn2N iMoA及E7015-D2焊制的厚壁焊接接头,经正火、回火、消应力退火热处理后,对接头及母材实施了室温、100,200,350℃下缺口冲击试验,并进行了冲击断口、金相组织、硬度及化学成分分析.结果表明,接头硬度Hmax埋弧焊为270.5 HV,电弧焊条焊为235.2 HV.探明随着温度升高,接头韧度较室温大幅度提高,冲击吸收功均出现峰值温度,埋弧焊接头为100℃,而焊条电弧焊接头为200℃,与母材变化规律相近.热影响区的韧度优于焊缝.焊条电弧焊的韧度优于埋弧焊.接头冲击吸收功室温在96.33 J以上,350℃下在120 J以上.结果表明,接头断口均为延性韧窝特征.冲击吸收功越高,断口韧窝撕裂特征越明显,韧窝越大,分布越不均匀.

     

    Abstract: Automatic submerged-arc welding and shielded metal arc welding were employed by H10Mn2NiMoA welding wires,E7015-D2 electrode followed by the postweld heat-treatment systems of normalizing,drawing temper and stress relief annealing.Impact tests on welded joint and base metal at 20℃、100℃、200℃ and 350℃ were carried out.Furthermore,SEM fractograph,metallograph and chemical compositions of welding seam were analyzed.The results indicate that the highest hardness of HAZ was:270.5 HV in SAW;235.2 HV in SMAW,the toughness increases greatly compared with conditions at room temperature.Peak value of impact toughness of SAW is at 100℃,SMAW is at 200℃,which is close to that of base metal.The impact toughness in HAZ is better than that in welding seam,and it is better in SMAW than that in SAW.The impact toughness of welded joint is upward 96.33J at room temperature,it is upward 120 J in welded joint at 350℃,and 186 J in base metal,which indicate that the toughness of welded joint and base metal ars in their best at room and high-temperature.SEM fractograph indicates that all impact fractures exhibit ductile dimple,the better toughness,the more obvious tearing feature of ductile dimple.The larger the ductile dimple is,the more obvious non-uniform distribution is.

     

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