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Fe基手工自蔓延焊接接头的组织和性能

Structure and property of Fe-base manual SHS welding joint

  • 摘要: 针对手工自蔓延焊接接头力学性能低的问题,以CuO+Al和Fe2O3+Al等高热剂反应为放热源,通过添加铁合金材料,开发了一种新型Fe基手工自蔓延焊接材料,研究其焊缝的组织形貌及性能.结果表明,实现了手工自蔓延焊接接头的熔焊连接,焊缝成形良好;熔池凝固过程中发生Cu-Fe合金的液相分离,焊缝金属呈现出富Fe相和富Cu相明显分离的宏观偏析凝固组织,富Fe相填满焊缝间隙;接头的抗拉强度达520MPa,冲击韧度32.1 J/cm2,表面硬度可达360 HB,满足金属零部件野外应急维修需要.

     

    Abstract: In order to solve a problem of the low mechanical properties of manual SHS(self-propagating high-temperature synthesis) welding joint, a new ironbase manual SHS welding material was developed by adding iron alloy materials and CuO+Al and Fe2O3+Al as the thermit, and the structure and properties of the welded joint were studied.The results indicate that the welding is fusion welding, and weld appearance is good.Cu-Fe alloy in the molten pool experiences liquid phase separation during rapid solidification, and the weld metal is macroscopically separated into one Fe-rich part and one Cu-rich part.Fe-rich phase is filled in the welding line.At the same time, tensile strength of the welded joint is up to 520 MPa, impact toughness is 32.1 J/cm2, and surface hardness is also close to HB360, which indicates this technology can meet the need of repair of metal parts in field.

     

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