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GMAW-P频率特性复合弧长适应控制法

Frequency-character combine control method of arc length adjustment of GMAW-P

  • 摘要: 为了提高GMAW-P焊接弧长控制的调节速度,减少弧长调节过程中脉冲频率、焊接电流的波动范围,提出了基于DSP数字控制脉冲熔化极气体保护焊接电源采用频率-特性复合弧长适应控制法.在焊接过程中通过实时采集电弧电压信号、焊接电流信号,当弧长发生扰动时,在当前脉冲周期内,以基值时间和给定电压为控制量,从而保证在弧长调节过程中脉冲频率的变化较小.台阶试验和爬坡试验表明,此控制方法的弧长调节过程快速、稳定,焊接电流、脉冲频率波动范围小,焊机具有良好的弧长调节性能.

     

    Abstract: In order to decrease fluctuating of pulse frequency and welding current while adjusting arc length, the frequency-character combine controller of arc length adjustment was researched and designed in GMAW-P welding machine based on digital signal process controlling.Base time and welding voltage setting were used as controlling variables in order to ensure pulse frequency within small change during arc length adjustment.The experiments show that this control method of arc length adjustment has the characteristics of fast adjusting and good stability;welding current, pulse frequency can change smaller when arc length is disturbed.

     

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