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顶板焊接顺序优化减小焊接变形的预测

Prediction for welding deformation reducing by welding sequence optimization of upper plate

  • 摘要: 利用热弹塑性有限元方法对材料Q345大型吊车箱形梁分段的顶板结构焊接变形进行了数值模拟计算,建立了分析模型,定量地描述了纵筋与顶板焊接顺序及横筋与顶板焊接顺序对焊接变形的影响,并按照"与"的关系结合两者的最优化焊接顺序形成整体焊接结构的最佳焊接顺序.对预测的最佳焊接顺序下的变形模拟值和测量值进行了对比.结果表明,两者吻合良好,最优与最差的焊接顺序得到的变形量为15.12和28.47mm,降低了47%,为实际生产提供了可靠的数值预测依据.

     

    Abstract: The numerical simulation of welding deformation of upper plate structure for large-scale crane box beam was conducted using the thermo elastic-plastic method.Analysis model was established to quantitatively describe the effects of welding sequence for both longitudinal rib to upper plate and transverse rib to upper plate on welding deformation.The optimal welding sequence of the whole structure was obtained by the term of the "and" relation.The simulation value of deformation under the optimal welding sequence was contrast to measured value to show the better agreement for two values.The deformation of the optimal sequence and the worst sequence was 15.12 mm and 28.47 mm, respectively.

     

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