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倍频分时控制IGBT180kHz/50kW高频感应焊接电源

Time-sharing controlled frequency multiplication of IGBT based 180 kHz/50 kW high frequency induction soldering power supply

  • 摘要: 为了提高IGBT组成的逆变器输出频率,IGBT必须增加电流定额,而且输出频率的提高也有限.将两组逆变器进行分时控制,可实现输出频率的提高.采用倍频式IGBT分时控制180kHz大功率焊接电源.逆变器每个桥臂采用两个IGBT并联,对每个IGBT进行分时控制,每个IGBT的工作频率和开关损耗减小了一半,逆变器的工作频率是IGBT开关频率的两倍,达到了180kHz.逆变器工作在负载串联谐振状态,开关管IG-BT工作在零电流开通(ZCS)和零电压关断(ZVS)的条件下.设计了功率为50kW、输出频率为180kHz、基于IGBT的串联谐振焊接电源,给出了设计参数和试验波形.

     

    Abstract: In order to increase the inverter of output frequency of an IGBT based, the IGBT current must be enlarged extremely, however, nowaday, the increase of output frequency is limited.Carrying on two groups of inverters by the time-sharing controlled technology may multiply the output frequency of IGBT based inverter.A novel 180 kHz IGBT based high frequency soldering power supply was presented, which applied by frequency multiplication and time-sharing control.The power supply has two paralleled IGBTs in each inverter bridge arm in charged by the time-sharing control, therefore each IGBT operates at half frequency, and the switch loss reduces half too.The inverter operates at double times of each inverter group and achieves at the frequency of 180 kHz.While the load of soldering power of 50 kW in series-resonance conditions, each IGBT operates under the condition of ZCZVS turn-on and ZVS turn-off.Working principles and the parameters of main circuit and the control frames and the experiment waveforms are given.

     

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