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急冷Cu-Sn合金箔快速凝固连接工艺

Study on rapid solidification welding techniques of quenched Cu-Sn alloy foils

  • 摘要: 应用微型电容储能焊机对厚度约40~60μm的急冷Cu-Sn合金箔带进行了快速凝固焊接,分析了焊接工艺参数对接头组织与性能的影响.结果表明,在储能电容不变的条件下,焊接电压及电极力对接头抗剪强度有着显著影响.随着锡含量增加,实现合金箔焊接所需要的电压减小,电极力增大.Cu-7%Sn,Cu-13.5%Sn合金箔比较适宜的焊接工艺参数分别为U=90V,F=11N及U=85V,F=11.5N.气孔是Cu-Sn合金箔主要焊接缺陷.随电压降低或电极力增加,接头冷却速率增大,气相形核率降低,气泡长大、合并和迁移在一定程度上受到抑制,气孔产生降低.

     

    Abstract: The rapid solidification welding of quenched Cu-Sn alloy foils with the thickness of 40-60μm was conducted by a micro-type capacitor discharge welding machine, and the effects of welding parameters on microstructural morphology and mechanical properties of joint were researched. The results indicate that welding voltage and electrode pressure have obvious influence on the shear strength of joint under fixed capacitance. With the increase of Sn content, the welding voltage needed decreases and electrode pressure rises accordingly. The favorable welding parameters are U=90 V, F=11 N for Cu-7%Sn alloy and U=85 V, F=11.5 N for Cu-13.5% Sn alloy. The main welding defect is porosity. With decreasing of welding voltage and increasing of electrode pressure, the joint cooling rate increases and the pore nucleation rate decreases. Meanwhile, the growth, mergence and migration of porosities are suppressed, resulting in the decrease of porosity forming tendency.

     

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