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基于电流趋肤分布的点焊温度场数学模型

Mathematical model of the distribution of spot welding temperature field based on current skin effect

  • 摘要: 在电流趋肤分布前提下,通过热传导方程建立了点焊温度场数学模型.求解过程简化,计算结果精确,物理意义直观、明确.结果表明,在趋肤效应下,轴对称模型图上,熔核呈椭圆形,增加了焊件之间实际焊接面积,提高焊件之间的联接牢固性,有利于抑制焊核爆炸、飞溅.从理论角度,揭示了可通过调整电流频率参数来调整趋肤深度,从而调整熔核尺寸.为提高焊点质量、优化设计电极结构、开发新型焊机等提供了理论指导,也对其它焊接方法的数学模型改进提供借鉴,有广泛而重要的工程实用价值和理论价值。

     

    Abstract: In this paper, mathematical model of temperature field was set up through the heat conduction equation in the current skin effect.This process of solving was simplified, the results are accurate, the physical meanings are clear and directviewing.The results show that spot weld nugget is oval-shaped, therefore the current skin effect enlarges the spot welding area, thus increases its solidity and helps to curb the explosion of the spot weld nugget and splash.The results indicate that by changing the current frequency to adjust thickness of the current trend skin, the size of the spot weld nugget can be regulated.Under the guidance of the theory, the quality of the spot weld nugget can be improved, the structure of electrode is optimized and new weld machine is developed.The theoretical result has a great value in the engineering practice.

     

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