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全数字控制I/I模式三闭环脉冲MIG焊

Full digital control of I/I mode pulsed MIG welding based on triple closed loop control

  • 摘要: 提出了一种基于DSP控制的全数字脉冲MIG/MAG控制方法,即自适应电压补偿控制技术的I/I法,该方法可以保证熔滴为一脉一滴过渡.根据送丝速度优先,建立不同材料和丝径的焊接数据库,每个脉冲周期都检测弧长的变化并及时调整熔化能量,同时采用干伸长实时补偿技术以维持弧长恒定.分析了该方法调节原理并建立三闭环系统控制框图.样机试验结果表明,所提出的方法是可行的,具有通用性,在干伸长变化时能够实现等弧长控制,焊接过程稳定,焊缝成形美观。

     

    Abstract: This paper presents a full digital control strategy for pulsed MIG/MAG welding based on digital signal processor(DSP) control.One droplet per one pulse(ODPP) is maintained with the proposed control strategy which is characterized by I-I mode with adaptive voltage compensation(AVC).Welding database with different materials and diameters is established according to wire feed speed.Arc length is detected during each pulse period and the melting rate is changed.Moreover, real time compensation for the volt drop across the wire stickout is made to ensure the arc length constant while stickout changing.Operation principles are analyzed and control block diagram composed of triple closed loop is also presented.Experimental results show that the proposed method is feasible and universal.Constant arc length is realized when wire stickout changes.The welding process is stable and the welding bead is also good with the proposed method.

     

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