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逆变式焊/割电源滑模变结构与PI综合控制

Composite control of sliding mode and PI for inverter arc welding/cutting power supply

  • 摘要: 根据焊条电弧焊/空气等离子切割电源特性,考虑到网压波动、经济效益以及人身安全,仔细分析了电源负载电流,短路电流和空载电压的要求,引入了滑模变结构控制(SMC),研究了基于SMC的电压环与基于PI的电流环相结合的综合控制方式,解决了电压超调与快速电压响应的矛盾等问题.文中从理论上推导了基于平均状态空间模型移相全桥间接SMC控制算法,应用了直接相移PWM波生成方法,从而使控制更为简单实用.最后在一台20 kW的逆变式焊/割电源上采用综合控制方法和单纯PI控制进行比较试验.结果表明,采用的综合控制方法应用在焊/割电源是一种非常有效且鲁棒性强的方法。

     

    Abstract: According to the basic characteristics and the needs of arc welding/cutting power source, such as load current, short current and unload voltage, considering to the mains voltage fluctuation, economical and person security, the inverter arc welding/cutting power supply with composite control of sliding mode control(SMC) and PI is researched and designed.Through demonstrating the external characteristic demands of welding/cutting power supply and analyzing the control algorithm, PI control is used on current loop and SMC is introduced on voltage loop, which has not only effectively solved the voltage overshoot, but also realized a faster voltage resume to pilot arc again quickly.The control algorithm of phase-shift full-bridge indirect SMC based on the average state space model is deuced theoretically, and a direct phase-shift PWM wave generation method is applied, which makes the control more practical and simpler.Some experiments on a 20 kW arc welding/cutting power source are experienced between the composite control of SMC and PI and the single PI control.The results prove the effectiveness and robustness of the composite control SMC and PI.

     

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