短路过渡气体保护焊参数优化
Optimum parameters of short circuit droplet transfer gas metal arc welding
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摘要: 在单片机控制逆变电源平台上,开发了短路过渡控制系统,设计了合适的电流波形控制方式.采用正交试验法进行方差分析,研究了不同波形控制参数对短路过渡的影响规律.结果表明,短路电流初始上升速度和燃弧电流下降速度对短路过渡的稳定性影响较大.短路电流后期的上升速度对平均燃弧时间的影响较大,但对短路过渡周期的稳定性影响较小.在正交试验的基础上,对波形控制参数进行了优化,实现了高度稳定的短路过渡,取得了较好的焊接效果。Abstract: Short circuit droplet transfer control system was developed on the basis of single chip computer controlled inverter power supply, and a proper wave form control method was designed.The effects of different wave form control parameters on short circuit droplet transfer were studied by orthogonal experimental design and analysis of variance. Parameters were optimized on the basis of orthogonal experimental design and a stable short circuit droplet transfer and nice weld bead was obtained.The results prove that current rise speed on the beginning of short circuit and current falling speed during arc period have great effects on the stability of short circuit procedure.Current rise speed on the later period of short circuit has bigger effect on average time of arc period, and little effect on the stability of the period of short circuit.