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马氏体/珠光体异种耐热钢焊接接头蠕变失效数值模拟

Numerical simulation on creep failure of dissimilar welded joint between martensitic heat-resistant steel and pearlitic heat-resistant steel

  • 摘要: 采用有限元方法对马氏体/珠光体异种耐热钢接头在560℃条件下,外加轴向应力水平分别为100,120和140MPa时界面附近的最大主应力、VonMises等效应力进行了数值模拟,通过恒应力加速蠕变试验对模拟结果进行了验证.结果表明,对于低匹配接头,焊缝/低强母材界面附近最大主应力很高,蠕变孔洞易于在焊缝/低强母材界面处形成,随着外加应力水平的提高,焊缝/低强母材界面附近最大主应力升高较快,但VonMises等效应力较低,孔洞不易扩张.加速模拟试验后界面的蠕变损伤较轻,晶界仅存在少量分散蠕变孔洞,失效倾向较小.对于高匹配接头,焊缝/低强母材界面的最大主应力数值大,界面附近的VonMises等效应力很高,孔洞易于形核、扩张.加速模拟运行后,高匹配接头中焊缝/12Cr1MoV界面的蠕变损伤及失效倾向大,发生了界面蠕变断裂.因此,对于马氏体/珠光体异种耐热钢接头,采用低匹配焊缝较高匹配合理。

     

    Abstract: The maximum principal stress and Von Mises equivalent stress were simulated by FEM under the condition of 560℃ and applied stress lever is 100 MPa, 120 MPa, 140 MPa, respectively.The simulation results were validated with invariable stress accelerating test.The results show that the maximum principal stress is quit high in the vicinity of weld/12Cr1MoV interface for undermatching weld joint, and creep cavities are easy to form in the weld/12Cr1MoV interface.With the increase of the acting stress, the maximum principal stress in the vicinity of weld/12Cr1MoV interface is increasing rapidly.However, the Von Mises equivalent stress is relatively low, and creep cavities are difficult of expansion.And only isolated cavities were found after accelerating test, early failure tendency is low.The stress concentrations of weld/12Cr1MoV interface is serious, the Von Mises equivalent stress is relatively high in the vicinity of weld/12Cr1MoV interface for overmatching weld joint, creep cavities are easy to form and expand.The creep damage and early failure tendency of overmatching weld joint are higher than those of undermatching weld joint, and the interfacial creep rupture occurred after the accelerating test.Therefore, using undermatching joint is reasonable for the dissimilar welded joint between martensitic and pearlitic steel.

     

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