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铜铝接头压接-扩散复合连接工艺及试验

Experimental study on compression-diffusion composite connection of Cu/Al joint

  • 摘要: 采用压接-扩散复合连接能够实现T2铜/2A50铝合金异种金属的连接.这种焊接的工艺为先压接后在515℃扩散60 min,然后取出热压并再次扩散90 min.利用扫描电镜(SEM)、能谱分析(EDS)、X射线衍射(XRD)、导电率、抗拉强度等测试方法对T2铜/2A50铝合金接头进行研究.结果表明,在结合界面产生了脆性化合物CuAl2,形成了大约2 mm的焊缝,在铜基体与焊缝之间生成了新相,形成了一条光亮带.接头的导电性能介于铜与铝合金之间,能够满足实际要求。

     

    Abstract: Cu and Al alloy were bonded by compressiong-diffusion composite connection technology. The welding technics procedure was: Cu and Al alloy be compressed firstly, then diffused on 515℃ for 60 min, and diffuseed 90 min again before hot-pressed. The microstructure was researched by various test methods, such as SEM, EDS, micro-hardness test, XRD and so on. The experiment results indicated that brittle compound CuAl2 appeared in the interface and a new component was created between Cu & welding, which looks like a bright belt. Electric performance of joint was between Cu and Al alloy, that could be satisfied with practical application.

     

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