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铝合金激光深熔焊气孔形成机理与控制技术

Porosity formation mechanisms and controlling technique for laser penetration welding of aluminum alloy

  • 摘要: 观察了铝合金激光深熔焊气孔的分布特征和形貌特征,深入分析了气孔的形成机理,研究了双光点能量分布的激光对铝合金激光深熔焊气孔的控制效果.结果表明,铝合金激光深熔焊焊缝中存在分布特征和形貌特征不同的两类气孔,即冶金类气孔和工艺类气孔.冶金类气孔的形成与氢在熔池中的析出、聚集与合并有关,而工艺类气孔产生的根本原因是焊接过程中匙孔的瞬间失稳.采用双光点能量分布的激光焊接铝合金可以扩大匙孔张口和根部直径,改善匙孔壁的波动状态,增强匙孔的稳定性,从而减少工艺类气孔的产生,但对冶金类气孔没有明显影响。

     

    Abstract: The distribution and appearance characteristics of porosities in laser penetrated weld of aluminum alloy were observed, the formation mechanisms of porosities were analyzed in detail, and the influences of twin-spot laser energy distribution on porosities were investigated. It showed that there are two kinds of porosities, metallurgical and technologic porosities, in laser penetrated weld of aluminum alloy. The formation of metallurgical porosities is related to the separation, congregation and incorporation of hydrogen in the weld pool, while instantaneous instability of its keyhole is an essential reason for the occurrence of technologic porosities. Twin spot laser energy distribution can enlarge diameters of the opening and the root of its keyhole, improve fluctuating conditions of the wall of its keyhole, increase stability, and consequently decrease technologic porosities in number, but it has no obvious influence on metallurgical porosities.

     

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