金属基陶瓷复合等离子弧堆焊层组织与耐磨性能
Microstructure and wear resistance of metal-based ceramics composite coating deposited by plasma arc surfacing
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摘要: 等离子弧堆焊镍基和钴基合金粉末时外加纵向磁场,对两种合金陶瓷复合堆焊层进行硬度和磨损试验及显微组织分析.结果表明,施加磁场时的堆焊层性能比无磁场作用的堆焊层性能高.钴基合金的最佳焊接电流和磁场电流分别为160 A和3 A,此时堆焊层组织晶粒细化效果最明显;而镍基合金为140 A和1 A,此时堆焊层Cr7C3截面的六角形陶瓷硬质相数量最多且均匀分布,说明Cr7C3硬质相的轴向平行方向一致,因而硬度和耐磨性最好.随着磁场电流的继续增大,由于电磁阻尼占主导地位,这两种合金的性能均下降。Abstract: Longitudinal magnetic field was applied on plasma arc surfacing Co-based and Ni-based alloys.Hardness, wearing and microstructures of the two ceramics composite surfacing deposit were tested in this paper.The surfacing deposit of introducing the longitudinnal magnetic field shows higher properties than the surfacing deposit without magnetic field.The properties of surfacing deposit are optimal when surfacing current is 160A and magnetic field current is 3A for Co-based alloy, the effect of grain refining for surfacing microstructure is most obvious at this time;the optimal surfacing and magnetic field currents for Ni-based alloy are 160A and 3A, and the number of hexagon ceramics hard phases of Cr7C3 section is most and evenly distributed.It shows that the longitudinal parallel direction of hard phases are consistent, so the hardness and wearing resistance are best.With the increasing of magnetic field current, the properties of surfacing deposit declined because electromagnetic damping play a doninant role.