电子束钎焊接头温度计算机控制系统
Temperature control system of electron beam brazing joint
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摘要: 研究了电子束钎焊接头温度高精度数字PID控制系统。为了在钎焊过程中使接头温度在所设定的钎焊温度下保持恒定,基于计算机控制及离散控制理论,建立了钎焊温度数字PID控制模型及控制器。通过开环和闭环阶跃响应确定电子束钎焊被控对象类型,在PID模型参数整定过程中比较了扩充临界比例度法及扩充响应曲线法的整定效果。为了得到最优PID参数,采用归一化方法对电子束钎焊数字PID控制器参数进行在线优化。为了进一步提高控制系统的动态性能,采用积分分离PID算法。结果表明,可以达到超调极小、不需调整时间的控制效果,温度控制准确度可达±2.5℃。Abstract: High precision digital PID control system used in temperature control of electron beam brazing joint was realized.In order to keep the predefined joint temperature during brazing process, digital control model and controller were constructed based on computer control and discrete control theories.The type of the controlled object was determined by open-loop and closed-loop step responses, and the effect of the expanded ultimate-sensitivity method and the expanded step-response method were compared when the PID parameters were tuning.The PID parameters obtained by the ultimate-sensitivity method were optimized by the through normalization on line, and each group of parameters and the corresponding experimental results were provided.Integration separation algorithm was also used to enhance the dynamic performances.The experimental results show that overshoot is so small that can be ignored and time is not needed to adjust;the temperature control precision can reach ±2.5℃.