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Mo和Al箔扩散连接界面反应层形貌分析

Morphological analysis of interfacial reaction layers in Mo foil and Al foil jointing by diffusion bonding

  • 摘要: 在压力20MPa,温度600℃保温50min~6h时间条件下,利用扩散连接方法连接厚度为微米级的Mo和Al箔,观测Mo-Al固-固界面生长和演变情况。结果表明,Mo-Al界面反应新生相是在距接触界面0.5~0.7μm的Mo箔表皮下形核,进而撕裂、顶开Mo表皮,成岛状生长,进入到Al基体中,并将撕裂的Mo表皮带入新相内部,形成Mo夹层。因此,在Mo-Al界面反应初期,反应界面形貌不是平直的,而是类似界面上分布的岛屿,且每一种新生相纵向比沿界面的横向生长速度快;随着这些岛屿的生长相连,Mo-Al反应界面会出现3层连续的反应层,即Mo3Al8,MoAl5,MoAl12。当Al箔较薄而被反应消耗完毕后,会形成单独的MoAl4反应层,且会出现一种反应物"吞食"另一种反应物的现象,最后剩下含Mo高的Mo3Al8,MoAl4相。

     

    Abstract: Mo foil and Al foil were joined by diffusion bonding at 600℃ and 20 MPa for holding 50 min to 6 h to study the evolvements of the interface reactions at Mo-Al solid-solid interface. The results show that the new phases nucleate and form beneath the Mo substrate skin layer of 0.5-0.7 μm, then teare and lift off the Mo skin, turn to be island-like, and grow into Al substrate with Mo skin sandwiched.Initially, the reaction layers are not plane and like islands distributing along the interface, of which the growing rate is faster in longitudinal than in horizontal;with the islands further growing and joining together, three layers, Mo3Al8, MoAl5 and MoAl12, arise in sequence from Al-Mo interfacial reaction.When Al element is consumed, MoAl4 phase grows up and forms a new layer between Mo3Al8 layer and MoAl5 layer.At last, MoAl12 and MoAl5 are consumed and disappear with Mo3Al8 layer and MoAl4 layer left on the interface.

     

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